High Frequency Steel Tube Mill Line
High frequency steel tube mill line can produce round, square, rectangular, oval and special shaped pipes. Suitable for MS tubes, GI tubes, black tubes, high-strength steel tubes, etc.
New Victor is a welded pipe production line manufacturer in China. We have been committed to providing our customers with high-performance welded pipe equipment that meets their needs.
Steel Tube Mill Solutions
The steel tube mill line can produce pipes from 4 mm to 660 mm in diameter and from 0.2 mm to 22 mm in thickness. Generally diameters above 219 mm are referred to as big size pipe mill machine.
Steel pipe is a multifaceted product: round, rectangular, oval, irregular, carbon steel pipe, galvanized pipe, high-strength steel and so on. Can one machine produce multiple sizes of steel pipe? How to plan the layout of the plant to meet the production while maximizing the use of space? How to maximize efficiency while maintaining production speed, tube accuracy and quality? NEW VICTOR, the specialist in high-frequency LSAW pipes, will always provide the best solution for your products.
- For Specail Layout Contact for Advanced Customization!
Main Components of Steel Tube Mill Line
Uncoiling And Leveling System
mainly used for unrolling and leveling coils of steel and feeding them into the production line.
Shearer& Butt Welder Station
When the previous coil of steel strip is used up and replaced by a new one, the irregular edges of the two coils need to be cut out and welded together to ensure continuous production.
Loop Accumulator
Used for temporary storage of steel strip to ensure the continuous operation of the production line.
Steel Tube Mill Forming & Welding & Sizing Section
- The forming, welding and sizing of high-frequency welded pipes are the core production processes.
- Forming is done by a series of rollers that gradually bend the flat steel strip into a tube, providing blanks for welding;
Welding utilizes high-frequency induction heating to melt the edges of the billet and then passes through the extrusion rollers to form a solid weld; - Sizing adjusts the outer diameter and roundness of the pipe through the roll set to ensure dimensional accuracy and appearance quality.The three coordinate and cooperate to determine the performance and quality of welded pipe.
Flying Saw Cut Off Equipment
- Flying saws are responsible for cutting continuously produced steel pipes in-line at a set length.
- According to the cutting method, the flying saw is mainly divided into hot-cutting saw and cold-cutting saw.
- Hot cutting saw produces high temperature cutting by rotating the saw blade at high speed, which is fast, but the cut may have burrs.
- Cold cutting saw adopts the principle of cold milling, the kerf is flat and smooth, almost no burr, suitable for products with high quality requirements for tube ends.
Steel Pipe Stacking and Strapping Machine
- The stacking machine neatly arranges the cut steel pipes according to the set quantity and rules by means of an automated device, and stacks them into bundles of specified shapes, such as hexagonal packet stacking and square stacking.
- The strapping machine automatically bundles the stacked tube bundles, using steel or plastic bands to fix the bundles and prevent them from being loose or deformed during transportation and storage.
- The two machines work in tandem to not only reduce manual operations, but also significantly improve production efficiency and product packaging quality
| Model | Tube Size (mm) | Thickness (mm) | Speed (m/min) |
|---|---|---|---|
| VZH-20 | φ7 - φ20 | 0.2 - 1.0 | 30 - 120 |
| VZH-32 | φ10 - φ32 | 0.25 - 2.0 | 30 - 120 |
| VZH-40 | φ12.7 - φ40 | 0.3 - 2.0 | 30 - 110 |
| VZH-50 | φ16 - φ50.8 | 0.4 - 2.5 | 30 - 110 |
| VZH-63 | φ19.05 - φ63.5 | 0.6 - 3.5 | 20 - 90 |
| VZH-76 | φ25.4 - φ76.2 | 0.8 - 4.0 | 20 - 90 |
| VZH-90 | φ30 - φ90 | 0.8 - 4.0 | 20 - 90 |
| VZH-100 | φ31.8 - φ101.6 | 1.0 - 4.25 | 20 - 90 |
| VZH-114 | φ35 - φ114.3 | 1.0 - 5.0 | 15 - 80 |
| VZH-127 | φ40 - φ127 | 1.2 - 5.5 | 10 - 70 |
| VZH-140 | φ50 - φ141.3 | 1.2 - 6.0 | 10 - 60 |
| VZH-168 | φ60 - φ168.3 | 1.5 - 8.0 | 10 - 50 |
| VZH-219 | φ89.1-φ219.1 | 2.0 - 10.0 | 10 - 50 |
- We can also provide solutions for big size of steel tube mill lines.
Why Choose New Victor Tube Mills
Easy Operation
The whole welded pipe production line adopts PLC control and touch screen operation, equipped with Chinese and English interfaces (the language can be switched according to requirements).
Precision & Stability
The outer diameter deviation of the welded pipe should be within 0.02mm, the ovality deviation should be within 0.02mm, and the straightness of the welded pipe should be less than 0.8mm/m. The welding quality is stable, with no cracks.
Perfect Service
You can get the feasibility program and plant layout design before purchase, and we will provide you with door-to-door installation and commissioning services to ensure that your machine can run perfectly.
Related Products
Cut to length line
Cut to length lines are used in the manufacturing industry to process and cut materials (usually metal coils or sheets) to specific lengths.
Roller quick change tube mills
Roller quick change tube mill machine realizes the change of rolls within 10 minutes and the resumption of production within 30 minutes.
Flying Saw Cut Off Machine
We can provide cold saws and hot saws to meet your needs, you can choose according to our presentation and comparison.